74 Beetle
Forum rules
This forum is specifically intended for you to post generic questions related to a repair.
If your question is specific to a project, or your VW please post in your VW's Garage Space.
This forum is specifically intended for you to post generic questions related to a repair.
If your question is specific to a project, or your VW please post in your VW's Garage Space.
- volksbugusa
- Posts: 75
- Joined: Wed Sep 10, 2008 4:03 am
- Contact:
Re: End of the season
Glenn
It really is amazing to look at your motor and to see no rust on the cylinders!! I know right now the wonder of it is a pain in the as_ but after everything is redone to your standards of today...you are going to be a happy camper...Again if you need help...just call me....if you need any parts sprayed..i can also help you...when it a little warmer.. Thanks for the helping hand....also wanted to tell you that I picked up a welded berg cooling fan as well...
It really is amazing to look at your motor and to see no rust on the cylinders!! I know right now the wonder of it is a pain in the as_ but after everything is redone to your standards of today...you are going to be a happy camper...Again if you need help...just call me....if you need any parts sprayed..i can also help you...when it a little warmer.. Thanks for the helping hand....also wanted to tell you that I picked up a welded berg cooling fan as well...
Owner of the only known Empi Titelock Rack in the world.Not a Jim Dandy
Matt D'Azzo
Mastic,New York
COME INTO MY GARAGE http://volksbugusa.shutterfly.com/
Matt D'Azzo
Mastic,New York
COME INTO MY GARAGE http://volksbugusa.shutterfly.com/
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
Tranny is out, I just love IRS.

That POR15 really hold up after 11 years and 40,000 miles.

Parts everywhere.




And some broken parts when I drained the gear lube. I guess it was time.


That POR15 really hold up after 11 years and 40,000 miles.

Parts everywhere.




And some broken parts when I drained the gear lube. I guess it was time.

Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
Re: End of the season
on the last pic... are those teeth off a gear?!!!
Glenn wrote:I have to say, this "gruppe" is so much more than just a car club.
MrBreeze wrote: This is the DVG board. The threads flow as they flow.
Deal with it.
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
Sure are...
When you have a rigid mounted drivetrain, sticky tires, ZF LSD and a dual friction clutch... something has to give.
I'll talk to Gary about what can be done if anything this time around to prevent it.
When you have a rigid mounted drivetrain, sticky tires, ZF LSD and a dual friction clutch... something has to give.
I'll talk to Gary about what can be done if anything this time around to prevent it.
Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
- realbluefoot
- Posts: 17
- Joined: Fri Sep 12, 2008 9:08 am
- First Name: Jim
- Location: Kings Park
Re: End of the season
Yeah, there is something....just go stock, Glenn.Glenn wrote: I'll talk to Gary about what can be done if anything this time around to prevent it.
73 Thing
65 deluxe 13 window bus
Old VW's are like dead hookers at the beach...they're hiding everywhere and if you're lucky you'll find one that's not rotted away!
65 deluxe 13 window bus
Old VW's are like dead hookers at the beach...they're hiding everywhere and if you're lucky you'll find one that's not rotted away!
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
Trust me, i've destroyed my share of stock drive trains.realbluefoot wrote:Yeah, there is something....just go stock, Glenn.Glenn wrote: I'll talk to Gary about what can be done if anything this time around to prevent it.
Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
Just heard from Gary Berg, he says the broken tooth looks like a spider gear. No problem since i'm replacing the differential anyway.
Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
-
- Posts: 1029
- Joined: Fri Oct 17, 2008 8:09 pm
- First Name: Audrey
- Vehicle Year: 1974
- Model: Beetle
- Location: Ready for a road trip....
Re: End of the season
At least you're narrowing down what the issues are, good decision to investigate what was going on.
Keep working at it and it gets done!!
Re: End of the season
I'm guessing that would have caused a knocking sound.
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
The broken part is from the transmission. i have no idea what's causing the knocking in the engine.Glenn A wrote:I'm guessing that would have caused a knocking sound.
I started to make the crates.


Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
-
- Posts: 1029
- Joined: Fri Oct 17, 2008 8:09 pm
- First Name: Audrey
- Vehicle Year: 1974
- Model: Beetle
- Location: Ready for a road trip....
Re: End of the season
What is that tube that runs alopng the top of the tranny?Glenn wrote:
Keep working at it and it gets done!!
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
It the ......... breather.AoT wrote:What is that tube that runs alopng the top of the tranny?
Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
Re: End of the season
Notice the front of the trans is slightly different Aot. That is the Gene Berg 5spd GR is ALWAYS talking about. To be fair I would ALWAYS be talking about mine if I had one.AoT wrote:What is that tube that runs along the top of the tranny?Glenn wrote:
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
These are not going anywhere.

Also if you look at the transmission case, you'll notice that there's additional and thicker ribs. It's a Rhino case and much stronger than the stock case. They were made by VW de Brazil. It also has a HD side cover on the driver's side. That along with the Rhino case will prevent the case from cracking below the differential from side cover to side cover and through the drain hole which is a weak point.
I still have to remove the alternator stand and oil cooler. Then build the other 5 sides and they are ready to ship.

4 speed (left) Berg 5 (right)

Notice that the Berg 5 has a custom intermediate housing and nosecone. 5th gear is in the nosecone

Also if you look at the transmission case, you'll notice that there's additional and thicker ribs. It's a Rhino case and much stronger than the stock case. They were made by VW de Brazil. It also has a HD side cover on the driver's side. That along with the Rhino case will prevent the case from cracking below the differential from side cover to side cover and through the drain hole which is a weak point.
I still have to remove the alternator stand and oil cooler. Then build the other 5 sides and they are ready to ship.

4 speed (left) Berg 5 (right)

Notice that the Berg 5 has a custom intermediate housing and nosecone. 5th gear is in the nosecone
Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
-
- Posts: 1029
- Joined: Fri Oct 17, 2008 8:09 pm
- First Name: Audrey
- Vehicle Year: 1974
- Model: Beetle
- Location: Ready for a road trip....
Re: End of the season
Glenn wrote: 4 speed (left) Berg 5 (right)
Notice that the Berg 5 has a custom intermediate housing and nosecone. 5th gear is in the nosecone
See it always pays to ask questions, just learned something new. Thanks for the visual!

Keep working at it and it gets done!!
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
Thanks for the quote.AoT wrote:Thanks for the visual!

Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
- MrBreeze
- Posts: 1863
- Joined: Tue Sep 09, 2008 8:21 pm
- Vehicle Year: 1977
- Model: Bus
- Location: Lin-den-hoist, Lawn Guyland
Re: End of the season
I'm always scared getting a visual from Glenn. You never know what might show up.
This is the DVG forum. We do not tell people how to post here. Go play in the kiddie pool if you don't like it.
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
One down and one to go.




Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
-
- Posts: 1029
- Joined: Fri Oct 17, 2008 8:09 pm
- First Name: Audrey
- Vehicle Year: 1974
- Model: Beetle
- Location: Ready for a road trip....
Re: End of the season
Glenn wrote:One down and one to go.
Looks like you've done this before.
Keep working at it and it gets done!!
Re: End of the season
How you shipping these GR? What carrier? And what are the costs estimated at?
Glenn wrote:I have to say, this "gruppe" is so much more than just a car club.
MrBreeze wrote: This is the DVG board. The threads flow as they flow.
Deal with it.
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
Not sure yet.
Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
Re: End of the season
Jeez you could have almost fit the whole car in that box. How much do they charge to ship air?
- volksbugusa
- Posts: 75
- Joined: Wed Sep 10, 2008 4:03 am
- Contact:
Re: End of the season
glenn
looking nice and safe....you will not have to worry about the box not making it there...
and that is a good thing...
looking nice and safe....you will not have to worry about the box not making it there...

Owner of the only known Empi Titelock Rack in the world.Not a Jim Dandy
Matt D'Azzo
Mastic,New York
COME INTO MY GARAGE http://volksbugusa.shutterfly.com/
Matt D'Azzo
Mastic,New York
COME INTO MY GARAGE http://volksbugusa.shutterfly.com/
- Glenn
- Posts: 3205
- Joined: Tue Sep 09, 2008 4:20 pm
- First Name: Glenn
- Vehicle Year: 1974
- Model: Beetle
- Location: Long Island, New York, USA
- Contact:
Re: End of the season
Going by truck.Glenn A wrote:Jeez you could have almost fit the whole car in that box. How much do they charge to ship air?
Yes it's over sized but I have to put a few things in and it's only going to add $20 to ship for the extra space.
Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
When you mess with the bull, you get the horns.
-
- Posts: 1029
- Joined: Fri Oct 17, 2008 8:09 pm
- First Name: Audrey
- Vehicle Year: 1974
- Model: Beetle
- Location: Ready for a road trip....
Re: End of the season
So you going to put that temp stock engine in for the duration of the repairs?
Keep working at it and it gets done!!